Hosokawa Gen4 for the Chemicals Industry

Hosokawa Gen4 intelligent software supports process improvement to improve yields and reduce waste in feedstock, energy and plant time. Enhanced product consistency positively impacts chemical production and supports the supply chain.

With extensive experience and expertise within the field of bulk chemical processing, Hosokawa Micron has specially created its robust Hosokawa Gen4 Remote Monitoring system and analysis software to deliver immediate and tangible change and improvement at single or multiple chemical processing sites.

The system delivers real-time data from central or remote locations to plant control managers, producing reports, predictive analysis and troubleshooting prompts to control everything from a single asset or process system to the entire chemical plant.

A Complete Solution for Intelligent Chemical Processing

In addition to Hosokawa Micron’s industry-leading containment and processing equipment solutions for the chemicals industry, our in-process, dry powder particle size analysis and characterisation equipment is an integral part of Hosokawa Gen4’s intelligent monitoring and advanced control systems and is ideally suited to closed system manufacturing practices.

Hosokawa Gen4 offers a number of benefits that can help the chemicals industry, such as:

• Increasing plant reliability and availability
• Reducing the amount of waste produced and the environmental impact
• Improving yields for batch and continuous processing
• Supporting process validation, audit trails and batch information
• Increasing operational agility, excellence and flexibility for a competitive advantage
• Integrating dynamic smart alerts for process and safety purposes
• Offering state-of-the-art intelligent monitoring and control systems
• Overcoming operational and process challenges to minimise the need for new capital investment
• Collaboration with your plant operators and in-house engineering teams to create bespoke digital strategies and modular solutions
• Supporting and enhancing lean manufacturing and continuous improvement strategies